Disconnected production truth
Plans, actual output, machine state and material status do not reconcile quickly enough for the shift team.
INDUSTRIAL INTELLIGENCE FOR IRON & STEEL
Turn every plant signal into a better production decision.
SteelVision unifies production, quality, maintenance, traceability, inventory, people and industrial infrastructure—then adds an AI decision layer built for the reality of the steel shop floor.
Supervisory by design Plant-owned data Brownfield ready
EARLY WARNINGBearing anomaly detectedAction before the next safe stop
PLANT VISIBILITYOne operating pictureProduction · Quality · Energy
THE OPERATING GAP
Your plant has data. The challenge is turning it into action.
Critical information is often split across PLC screens, spreadsheets, paper logs, ERP reports and individual experience. SteelVision creates the shared operational layer between them.
Reactive quality & maintenance
Teams discover drift, failures and customer risk after output, yield or delivery has already been affected.
No safe path to industrial AI
Data foundations, permissions and safety boundaries are rarely ready for reliable plant-wide intelligence.
ONE INDUSTRIAL OPERATING SYSTEM
From raw material to precision product.
Every module shares the same plant, people, machine, heat and order context—so decisions remain connected from the control room to dispatch.
Command center
A single live view of output, OEE, yield, scrap, rework, energy and plant alerts.
Production control
Plan and track work orders, heats, lines, due times and progress from one operating picture.
Quality management
Capture measurements against product tolerances and place out-of-spec work on an immediate QC hold.
End-to-end traceability
Follow every material issue, process event and quality decision by heat, bundle or trace code.
Machines & edge
Bring machine state, load, health and protocol metadata into a plant-wide supervisory layer.
Maintenance
Turn abnormal conditions into prioritised work with ownership, due dates and machine context.
Inventory
See heat-wise availability, reservations, storage location, QC state and material value.
Orders & dispatch
Connect customer demand to production progress and prepare the flow towards dispatch and proof of delivery.
SteelVision AI
Receive permission-aware briefings, anomaly explanations and next-best actions with an auditable safety boundary.
Automation infrastructure
Register every instrument, controller, computer, network, lab and utility connection with commissioning evidence.
People & shifts
Coordinate workforce readiness, skills, certifications, stations and three-shift coverage.
Plant configuration
Control plants, shifts, targets, thresholds, edge policy and notifications with versioned approvals.
DESIGNED AROUND THE SHIFT
See the whole plant. Act on what matters now.
SteelVision presents production targets, quality risk, maintenance priorities, workforce readiness and connection health in a consistent operating language.
- Faster shift decisions with one trusted operating picture
- Earlier detection of quality drift and equipment anomalies
- Auditable heat-to-product genealogy and process history
- Clear ownership across production, quality and maintenance
- Energy and yield visibility at the point of action
- A phased path from disconnected equipment to AI-ready operations
FACTORY-TO-CLOUD FOUNDATION
Connect the infrastructure your plant already depends on.
Start with a controlled register and commissioning plan. Add read-only connectivity in phases. Keep machine control and certified safety functions local.
Field instruments
Temperature, pressure, flow, level, load cells, encoders, vibration and energy meters.
Control systems
PLC, DCS, CNC, drives, relays, remote I/O and machine controllers.
Industrial computers
Edge gateways, HMIs, historians, engineering stations and on-premise servers.
Plant networks
Managed switches, industrial Ethernet, fibre, Wi-Fi, firewalls and segmented OT zones.
Laboratory systems
Spectrometers, dimensional inspection, NDT, sample tracking and laboratory interfaces.
Safety systems
SIS, E-stops, interlocks, gas detection and fire systems remain independent and local.
Utilities & energy
Power, gas, water, compressed air, furnaces, substations and environmental monitoring.
Business systems
ERP, accounting, weighbridge, barcode, RFID, logistics and customer-order integrations.
INTEGRATION PROTOCOLS
OPC UAModbus TCP/RTUSiemens S7MQTTEtherNet/IPPROFINETREST APIsSQL / ODBCCSV / SFTPBarcode / RFID
STEELVISION AI
An industrial copilot that understands the operating context.
Ask about performance, quality, machine condition, orders or energy. SteelVision combines permission-scoped plant data with explicit rules and auditable AI analysis—without giving the model direct machine-control authority.
“Why are we behind the shift target?”“Which heat is at quality risk?”“What should maintenance inspect next?”“Where is energy intensity rising?”
END-TO-END IMPLEMENTATION
Start with value. Scale with control.
A brownfield-friendly programme that creates measurable operational value before wider plant integration.
Discover & baseline
Map the plant, value streams, machines, data sources, KPIs, safety boundaries and priority decisions.
Connect safely
Segment OT networks, install read-only edge collection and validate tags without touching certified control logic.
Pilot one value stream
Configure the command center, traceability, quality and maintenance workflows for a high-value production line.
Scale plant-wide
Train teams, measure adoption, add plants and business integrations, then mature predictive use cases.
Your demo becomes a working-session blueprint.We map one priority line, the decisions you want to improve, the data already available and the safest first deployment boundary.
SAFETY, SECURITY & GOVERNANCE
Supervisory intelligence. Local control.
SteelVision is designed to inform, coordinate and audit operations—not replace PLC, DCS, SIS, emergency-stop or certified machine-safety logic.
Role-controlled access
Plant and permission scope follows each user into operational views and AI responses.
Immutable audit trail
Critical configuration and workflow changes retain actor, reason and timestamp context.
Segmented edge architecture
Controlled plant connectivity supports read-only collection and offline-resilient operations.
Explicit safety boundary
Safety interlocks and machine commands remain in local certified control systems.
AVAILABLE IN THE CORE
Operational foundation ready for plant evaluation.
- Command center and plant KPIs
- Production, quality and traceability workflows
- Maintenance, inventory and machine registry
- People, configuration and infrastructure workspaces
- AI briefing with deterministic fallback
- Authenticated API, audit and multi-plant foundation
EXPANSION LAYER
A clear path to deeper automation.
- Physical edge adapters and offline journal
- APS / MRP and cutting optimisation
- LIMS, SPC, NCR / CAPA and certificates
- Predictive maintenance and computer vision
- Weighbridge, dispatch, finance and GST integration
- Mobile workflows and enterprise observability
BOOK A PLANT DEMO
Bring one real operational challenge. Leave with a practical next step.
Tell us the plant, the lines and what you need to track. The live demo of production, quality, machines and dispatch stays behind login.
Plant-specific conversationNot a generic software tourEnd-to-end workflow mappingFrom signal to action and auditValue and readiness reviewPriorities, gaps and safe rollout path
Demo request captured securely Follow-up tailored to your preferred contact
COMMON QUESTIONS
Built for practical plant adoption.
Can SteelVision work with older machines?
Yes. The integration plan can combine native industrial protocols, edge gateways, meter retrofits, database interfaces and controlled manual capture where direct connectivity is not yet practical.
Does the AI control machines?
No. SteelVision is a supervisory and decision-support system. Certified PLC, DCS, SIS, interlocks and emergency functions remain independent and local.
Do we need to replace our ERP or PLC systems?
No. SteelVision is designed to connect the operational context around existing plant and business systems, then fill workflow and intelligence gaps without forcing a rip-and-replace programme.
Can we begin with one production line?
Yes. A focused pilot is the preferred starting point: one value stream, clear KPIs, known safety boundaries and a defined scale-out decision.